Process monitoring of ultrasonic metal welding of battery tabs using external sensor data
نویسندگان
چکیده
منابع مشابه
Characterization and monitoring of tool wear in ultrasonic metal welding
In manufacturing lithium-ion battery packs for electrical vehicles such as the Chevy Volt, it is critical to create reliable interconnections between battery cells, module-to-module, and module-to-control unit. Such joint connections must possess reliable electrical conductivity and sufficient mechanical strength to ensure battery performance. Ultrasonic metal welding has been adopted for batte...
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Process physics understanding, real time monitoring, and control of various manufacturing processes, such as battery manufacturing, are crucial for product quality assurance. While ultrasonic welding has been used for joining batteries in electric vehicles (EVs), the welding physics, and process attributes, such as the heat generation and heat flow during the joining process, is still not well ...
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An ultrasonic sensor has been developed to monitor photoresist processing in situ during semiconductor manufacturing. Photoresist development, pre-exposure bake, and postexposure bake were monitored for the Shipley 1800 series I-line resists, and the pre-exposure bake of Shipley APEX-E deep-uv (DUV) resist was monitored as well. Development monitoring was achieved by measuring thickness changes...
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Ultrasonic metal welding has been used widely to join battery cell terminals, or tabs (either Al or Cu), with bus bars (Cu) to form assembled battery packs in battery electric vehicles. However, the mechanism of ultrasonic welding for Al/Cu is still not well understood. In this work, the microstructures of the ultrasonic welds between three layers of lithium-ion battery tabs (either Al or Cu) a...
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Ultrasonic complex vibration welding of same and different metal specimens and structures of the welded area are studied using several complex vibration welding systems, scanning and transmission electron microscopes (SEM and TEM). Ultrasonic welding can weld various metal directly using vibration and static clamping pressure. The welding area is limited very narrow layer and can weld different...
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ژورنال
عنوان ژورنال: Journal of Advanced Joining Processes
سال: 2020
ISSN: 2666-3309
DOI: 10.1016/j.jajp.2020.100005